Show only CNC (Alu) Projects Archives - ZESAD

ZESAD Stealthfighter Exhaust Endtips – Custom Designed for Super- and Hyper Cars

zesad — Sat, 21 Jun 2025 03:31:43 +0000

ZESAD Stealthfighter Exhaust Endtips – Precision Tailored for Supercars

Born from aerospace inspiration and sculpted with automotive passion, the ZESAD Stealthfighter Exhaust Endtips are the ultimate fusion of art and aggression. Inspired by the commanding silhouettes of the F-35 Lightning II and F-22 Raptor, these exhaust endtips deliver a bold aesthetic statement—now available for the world’s most iconic supercars.

Whether you own a Bugatti, Koenigsegg, Lamborghini, Ferrari, McLaren, or Porsche, ZESAD offers bespoke endtip solutions engineered to enhance both visual drama and aerodynamic coherence. Each set is custom-designed to match the unique curvature and styling of your hypercar’s rear architecture, turning function into emotion.

Crafted from premium-grade materials, these tailpipes are more than visual upgrades—they are a celebration of power, innovation, and exclusivity. For discerning collectors and drivers who demand individuality, our design team will collaborate directly with you to tailor fitment, finish, and detail to your vision.

🔧

Key Features:

Custom-fit for modern supercars and hypercars
Stealthfighter-inspired geometry and finish
Available in brushed aluminum, black ceramic, or titanium
Lightweight and aerodynamic
Designed to integrate seamlessly with OEM or aftermarket exhausts
Compatible with Bugatti, Koenigsegg, Lamborghini, Ferrari, McLaren, Porsche and more

Contact ZESAD Germany today to discuss how we can design a bespoke Stealthfighter tailpipe solution for your automotive masterpiece.

The post ZESAD Stealthfighter Exhaust Endtips – Custom Designed for Super- and Hyper Cars appeared first on ZESAD.

Lamborghini Diablo Steelframe Chassis & Carbon Fiber Monocoque

zesad — Thu, 19 Jun 2025 12:58:47 +0000

Lamborghini Diablo Steel Frame Chassis by ZESAD Germany

The Ultimate Foundation for Restorations & Restomods

ZESAD Germany proudly offers the Lamborghini Diablo Steel Frame Chassis, an exclusive opportunity for collectors, restorers, and visionaries to begin their journey with a true automotive icon. Handcrafted in Germany with meticulous precision, this steel frame stays true to the legendary dimensions of the original Diablo—a foundation forged for those who demand authenticity and individuality.

Whether you’re breathing new life into a factory-original Diablo or crafting a modern restomod tribute, this chassis is your canvas. With its OEM-inspired structure and exceptional compatibility, it’s the ideal base for coachbuilding, EV conversions, or bespoke carbon-bodied creations.

Housed in our state-of-the-art ZESAD showroom, this steel frame is not just a structural component—it’s a symbol of rebirth, craftsmanship, and passion. The Lamborghini Diablo is a legend. Now, you have the chance to shape its next chapter.

Key Features:

Built to OEM specs for precise fitment and accuracy
Ideal for restorations, restomods, or coachbuilt projects
Suitable for combustion or electric conversions
Available for viewing at ZESAD Germany Showroom
Crafted for collectors, engineers, and dreamers alike

Begin your project with purpose.

Start with ZESAD. Start with steel.

The post Lamborghini Diablo Steelframe Chassis & Carbon Fiber Monocoque appeared first on ZESAD.

Lamborghini Revuelto Aventador Murcielago Custom made Gearbox Parts

zesad — Sat, 14 Jun 2025 08:37:12 +0000

ZESAD Precision Gearbox Solutions for Lamborghini

Reverse-Engineered. Race-Proven. Reborn.

Lamborghini does not offer individual gearbox components.

We do.

At ZESAD, we specialize in the reverse engineering and remanufacture of high-performance transmission parts for McLaren supercars — restoring form, function, and factory integrity where OEM support ends.

Whether your McLaren’s gearbox suffers from age, damage, or wear, we offer a smarter solution: repair, restore, and reimagine. From worn synchros to cracked casings, we engineer replacements with absolute dimensional fidelity and materials chosen for endurance under extreme load.

🔧

How It Works:

Send us the entire gearbox — or the affected part.
Our engineers will 3D scan the complete assembly for geometric accuracy.
Using advanced CAD reconstruction, we digitally remanufacture the damaged or missing components.
We then CNC-machine the replacement using high-spec materials such as forged aluminum, titanium, or custom alloys tailored for thermal and mechanical stability.
The result: a component that performs equal to or better than OEM — at a fraction of the replacement cost of a full gearbox.

🛠️

Why Choose ZESAD?

No need to replace the entire gearbox
Precision 3D scanning & CAD reconstruction
Aerospace-grade CNC manufacturing in Germany
Tailored material selection based on real-world stress factors
Faster lead times and global shipping
Engineered to meet or exceed OEM tolerances

⚙️ Applicable Models:

Lamborghini Revuelto
Lamborghini Aventador
Lamborghini Murcielago

ZESAD isn’t just another machine shop.

We’re a German hypercar engineering firm built on the same principles as the vehicles we support:

Lightweight construction. Advanced design. Relentless precision.

Your McLaren deserves more than replacement.

It deserves resurrection — the ZESAD way.

🔗 Explore our service options or contact our engineering team for custom gearbox repair inquiries.

The post Lamborghini Revuelto Aventador Murcielago Custom made Gearbox Parts appeared first on ZESAD.

Wing Removal Kit for the Lamborghini Revuelto

zesad — Mon, 13 May 2024 04:11:01 +0000

We design and manufacture a beautifully CNC machined Wing Removal Kit according to your requirements. This is not just for looks, all design aspects of this product are calculated for optimal performance.

FEATURES

3D Scan of your existing wing marks
Surface Reconstruction of the Scan STL File to IGS/IGES/STP/STEP
3D Design for your custom requirements
CNC Machined Billet, milled from steel or 6061 / 5083 / forged aluminium
Anodizing in a color finish of your choice
Assembly with other parts if needed
Kit will be designed to suit Lamborghini Revuelto
To Suit Factory Body
Design for High Performance application

The iconic Wing Removal Kit for the Lamborghini Revuelto, made from Forged Aluminum. ZESAD products are certified by TUV, a German government approved authority for car safety standards.

Unleash the true potential of your Porsche masterpiece with the exclusive ZESAD CNC Kit, meticulously crafted for discerning car tuners and enthusiasts. Designed specifically for Lamborghini models, this exceptional piston showcases the pinnacle of precision engineering. Proudly manufactured in Germany, each CNC-machined piston undergoes rigorous customization to cater to the unique requirements of Porsche car tuners.

Experience the seamless fusion of power and control as our CNC Kits enhances performance, optimizing appearance and maximizing power delivery. The result? Unmatched responsiveness, allowing you to extract every ounce of performance from your Lamborghini Revuelto. Whether you seek thrilling track experiences or exhilarating on-road drives, after taking off an after-market wing, our CNC Kit is the ultimate enhancement for Lamborghini enthusiasts.

Partner with ZESAD, the industry leader in custom CNC work, to elevate your Lamborghini tuning projects to new heights. Our unrivaled expertise and state-of-the-art manufacturing techniques ensure flawless precision and uncompromising quality. Join the ranks of renowned Lamborghini car tuners who rely on ZESAD’s precision craftsmanship to transform their visions into reality.

Unlock the full potential of your Lamborghini. Elevate your tuning game with the ZESAD CNC Wing Removal Kit, setting new standards in performance, reliability, and excellence. Discover the art of automotive engineering at its finest by visiting our online shop today.

Includes:

Lamborghini Revuelto Wing Removal Plugs x 6

Install:

This is an add-on part, filling potential after-market holes with a professional CNC machined plug. Although fitting is quite straight forward we do always recommend using a trained professional to undertake the install. We estimate around 30 minutes to fit.

The post Wing Removal Kit for the Lamborghini Revuelto appeared first on ZESAD.

Lamborghini Huracan V10 CNC Machined Billet All Gear Upgrade (1st-7th) Forged Aluminum 6061 / 5083

zesad — Tue, 29 Mar 2022 08:57:57 +0000

We design and manufacture a beautifully CNC machined billet aluminium Gear Upgrade, according to your requirements. This is not just for looks, all design aspects of this product are calculated for optimal performance.

FEATURES

3D Scan of your existing engine or parts
Surface Reconstruction of the Scan STL File to IGS/IGES/STP/STEP
3D Design for your custom requirements
CNC Machined Billet, milled from 6061 / 5083 aluminium
Anodizing in a color finish of your choice
Assembly with other parts if needed
Gear Set will be designed to suit V10 Lamborghini
To Suit Factory Throttle body
Design for High Boost application

The iconic Billet Gear Upgrade for the V10 Lamborghini Huracan, made from Forged Aluminum. ZESAD products are certified by TUV, a German government approved authority for car safety standards.

The V10 Huracan has a superb performing engine, however with the softer performance than the its Aventador sibling, it can be a little tame. We can assist you to design and manufacture better parts. The ZESAD Intake Manifold really is the finisher to any cars engine room. The V10 Huracan from factory has quite a tame performance, that really doesn’t do a proper Lamborghini any justice. The ZESAD creation fits into the factory design, and a more aggressive spec. It is absolutely integrated with the OEM engine, not looking aftermarket at all.

The Gear Upgrade is made up from lightweight and strong Forged Aluminum, produced via Precision Machining, giving both great strength and superior finish. Once the part has been CNC milled and pulled from the drilling room, it is checked and tested thoroughly before heading to anodizing. Each part is inspected further and checked for tolerances before being hand and machine polished, followed by being waxed and sealed if necessary, with high content Carnauba products.

Assembly with other milled parts, or accessories (O-Rings / Gaskets) will be the last step in the product manufacturing cycle.

Install:

This is a replacment part, the OEM item needs to be removed for installation. Although fitting is quite straight forward we do always recommend using a trained professional to undertake the install. We estimate around 240 minutes to fit.

The post Lamborghini Huracan V10 CNC Machined Billet All Gear Upgrade (1st-7th) Forged Aluminum 6061 / 5083 appeared first on ZESAD.

Lamborghini Huracan V10 CNC Machined Billet 2nd Gear Upgrade Forged Aluminum 6061 / 5083

zesad — Tue, 29 Mar 2022 08:32:35 +0000

We design and manufacture a beautifully CNC machined billet aluminium 2nd Gear Upgrade, according to your requirements. This is not just for looks, all design aspects of this product are calculated for optimal performance.

FEATURES

3D Scan of your existing engine or parts
Surface Reconstruction of the Scan STL File to IGS/IGES/STP/STEP
3D Design for your custom requirements
CNC Machined Billet, milled from 6061 / 5083 aluminium
Anodizing in a color finish of your choice
Assembly with other parts if needed
Gear will be designed to suit V10 Lamborghini
To Suit Factory Throttle body
Design for High Boost application

The iconic Billet 2nd Gear Upgrade for the V10 Lamborghini Huracan, made from Forged Aluminum. ZESAD products are certified by TUV, a German government approved authority for car safety standards.

The 2nd Gear Upgrade is made up from lightweight and strong Forged Aluminum, produced via Precision Machining, giving both great strength and superior finish. Once the part has been CNC milled and pulled from the drilling room, it is checked and tested thoroughly before heading to anodizing. Each part is inspected further and checked for tolerances before being hand and machine polished, followed by being waxed and sealed if necessary, with high content Carnauba products.

Assembly with other milled parts, or accessories (O-Rings / Gaskets) will be the last step in the product manufacturing cycle.

Install:

The post Lamborghini Huracan V10 CNC Machined Billet 2nd Gear Upgrade Forged Aluminum 6061 / 5083 appeared first on ZESAD.

Lamborghini Huracan V10 CNC Machined Billet Transmission Brace Forged Aluminum 6061 / 5083

zesad — Mon, 28 Mar 2022 18:43:41 +0000

We design and manufacture a beautifully CNC machined billet aluminium Transmission Brace, according to your requirements. This is not just for looks, all design aspects of this product are calculated for optimal performance.

FEATURES

3D Scan of your existing engine or parts
Surface Reconstruction of the Scan STL File to IGS/IGES/STP/STEP
3D Design for your custom requirements
CNC Machined Billet, milled from 6061 / 5083 aluminium
Anodizing in a color finish of your choice
Assembly with other parts if needed
Brace will be designed to suit V10 Lamborghini
To Suit Factory Throttle body
Design for High Boost application

The iconic Billet Transmission Brace for the V10 Lamborghini Huracan, made from Forged Aluminum. ZESAD products are certified by TUV, a German government approved authority for car safety standards.

The V10 Huracan has a superb performing engine, however with the softer performance than the its Aventador sibling, it can be a little tame. We can assist you to design and manufacture better parts. The ZESAD Transmission Brace really is the finisher to any cars engine room. The V10 Huracan from factory has quite a tame performance, that really doesn’t do a proper Lamborghini any justice. The ZESAD creation fits into the factory design, and a more aggressive spec. It is absolutely integrated with the OEM engine, not looking aftermarket at all.

The Transmission Brace is made up from lightweight and strong Forged Aluminum, produced via Precision Machining, giving both great strength and superior finish. Once the part has been CNC milled and pulled from the drilling room, it is checked and tested thoroughly before heading to anodizing. Each part is inspected further and checked for tolerances before being hand and machine polished, followed by being waxed and sealed if necessary, with high content Carnauba products.

Assembly with other milled parts, or accessories (O-Rings / Gaskets) will be the last step in the product manufacturing cycle.

Install:

The post Lamborghini Huracan V10 CNC Machined Billet Transmission Brace Forged Aluminum 6061 / 5083 appeared first on ZESAD.

Lamborghini Huracan V10 CNC Machined Billet Differential Cover Forged Aluminum 6061 / 5083

zesad — Mon, 28 Mar 2022 18:34:19 +0000

We design and manufacture a beautifully CNC machined billet aluminium Differential Cover, according to your requirements. This is not just for looks, all design aspects of this product are calculated for optimal performance.

FEATURES

3D Scan of your existing engine or parts
Surface Reconstruction of the Scan STL File to IGS/IGES/STP/STEP
3D Design for your custom requirements
CNC Machined Billet, milled from 6061 / 5083 aluminium
Anodizing in a color finish of your choice
Assembly with other parts if needed
Cover will be designed to suit V10 Lamborghini
To Suit Factory Throttle body
Design for High Boost application

The iconic Billet Differential Cover for the V10 Lamborghini Huracan, made from Forged Aluminum. ZESAD products are certified by TUV, a German government approved authority for car safety standards.

The Differential Cover is made up from lightweight and strong Forged Aluminum, produced via Precision Machining, giving both great strength and superior finish. Once the part has been CNC milled and pulled from the drilling room, it is checked and tested thoroughly before heading to anodizing. Each part is inspected further and checked for tolerances before being hand and machine polished, followed by being waxed and sealed if necessary, with high content Carnauba products.

Assembly with other milled parts, or accessories (O-Rings / Gaskets) will be the last step in the product manufacturing cycle.

Install:

The post Lamborghini Huracan V10 CNC Machined Billet Differential Cover Forged Aluminum 6061 / 5083 appeared first on ZESAD.

Lamborghini Huracan Wing Spoiler Legs: Machined Billet Brackets made from Forged Aluminum 6061 / 5083: Design for 580 LP610 EVO & Performante Spider or Coupe

zesad — Sun, 27 Mar 2022 07:18:04 +0000

We design and manufacture a beautifully CNC machined billet aluminium set of wing brackets, according to your requirements. This is not just for looks, all design aspects of this product are calculated for optimal performance.

FEATURES

3D Scan of your existing engine or parts
Surface Reconstruction of the Scan STL File to IGS/IGES/STP/STEP
3D Design for your custom requirements
CNC Machined Billet, milled from 6061 / 5083 aluminium
Anodizing in a color finish of your choice
Assembly with other parts if needed
Designed to suit V10 Lamborghini
To Suit Factory OEM body
Design for High Boost application

The iconic Wing Legs for the V10 Lamborghini Huracan, made from Forged Aluminum. ZESAD products are certified by TUV, a German government approved authority for car safety standards.

The V10 Huracan has a superb performance, however with the softer performance than the its Aventador sibling, it can be a little tame. We can assist you to design and manufacture better parts. The ZESAD WIng Brackets really are the finisher to any cars Aero Spec. For your OEM wing or an aftermarket spoiler. The V10 Huracan from factory has quite a tame performance, that really doesn’t do a proper Lamborghini any justice. The ZESAD creation fits into the factory design, and a more aggressive spec. It is absolutely integrated with the OEM block, not looking aftermarket at all.

The brackets are made up of lightweight and strong Forged Aluminum, produced via Precision Machining, giving both great strength and superior finish. Once the part has been CNC milled and pulled from the drilling room, it is checked and tested thoroughly before heading to anodizing. Each part is inspected further and checked for tolerances before being hand and machine polished, followed by being waxed and sealed if necessary, with high content Carnauba products.

Assembly with other milled parts, or accessories (O-Rings / Gaskets) will be the last step in the product manufacturing cycle.

Install:

The post Lamborghini Huracan Wing Spoiler Legs: Machined Billet Brackets made from Forged Aluminum 6061 / 5083: Design for 580 LP610 EVO & Performante Spider or Coupe appeared first on ZESAD.

Lamborghini Murcielago LP670 SV V12 CNC Machined Exhaust End-Tip Forged Aluminum 6061 / 5083, fits the OEM Superveloce Manifold & Rear Bumper

zesad — Mon, 21 Mar 2022 10:54:51 +0000

The iconic ZESAD Exhaust End-Tip for the OEM LP670 SV. CNC machined for your client’s intake manifold and rear bumper. The product is available to be customized according to your requirements, we own the 3D original file and can make adjustoments. This is not just for looks, all aspects of this product are calculated for optimal performance. ZESAD products are certified by TUV, a German government approved authority for car safety standards.

FEATURES

3D Scanned of an original 670 SV and Enhanced by ZESAD
Can be 3D Designed for your custom requirements
CNC Machined End-Tip, milled from 6061 / 5083 forged aluminium
Anodizing in a color finish of your choice
Manifold will be designed to suit V12 Lamborghini Murcielago 580, LP640 and LP670 SV
To Suit Factory OEM body
Designed for High Boost application

The V12 Murcielago has a superb performing engine, but all remaining metal-made parts are not up on the same quality level as what one would expect from a Lamborghini. The ZESAD Exhaust End-Tip really is the finisher to any cars rear fascia. The Lp670’s exhaust system from factory is not streamlined to performance. It really doen’t do a proper Lamborghini any justice. The ZESAD creation fits into the factory design, and a more aggressive spec. It is absolutely integrated with the OEM block, not looking aftermarket at all.

The Exhaust End-Tip is made up from lightweight and strong Forged Aluminum, produced via Precision Machining, giving both great strength and superior finish. Once the part has been CNC milled and pulled from the drilling room, it is checked and tested thoroughly before heading to anodizing. Each part is inspected further and checked for tolerances before being hand and machine polished, followed by being waxed and sealed if necessary, with high content Carnauba products.

Assembly with other milled parts, or accessories will be the last step in the product manufacturing cycle.

Install:

This is a replacment part, the OEM exhaust needs to be removed for installation. Although fitting is quite straight forward we do always recommend using a trained professional to undertake the install. We estimate around 240 minutes to fit.

The post Lamborghini Murcielago LP670 SV V12 CNC Machined Exhaust End-Tip Forged Aluminum 6061 / 5083, fits the OEM Superveloce Manifold & Rear Bumper appeared first on ZESAD.